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How is a Tire Made?

posted on 9/28/2020 7:47:25 AM

The tires on your vehicle and vehicles across the world, was a result of multiple inventors across several decades. Robert William Thomson invented the first vulcanized rubber pneumatic tire in 1845, but it was too costly and ahead of its time and attracted little interest. In the 1880’s John Boyd Dunlop was the inventor of the first practical inflatable tire for bicycles. Several years later, André Michelin and his brother Edouard were the first to use pneumatic tires on an automobile, but they were not successful in making them durable. It wasn't until Philip Strauss invented the combination tire and air-filled inner tube in 1911 that pneumatic tires could be used on automobiles with success. How Tires are made.

Tires are made of strong, flexible rubber attached to the rim of a wheel to provide a gripping surface for traction and serve as a cushion for the wheels of a moving vehicle. Tires offer your first and only contact with the road and allow effective steering, braking, accelerating, and turning. Let’s go through the fascinating process of how these feats of engineering are made.

The Tire Making Process

Raw Materials: The main ingredients used in tire production are natural and synthetic rubber. The raw rubber used in tire manufacturing is produced by combining liquid latex with acids that cause the rubber to solidify. Excess water is removed from the rubber and formed into sheets that are dried and pressed in bales to be shipped to tire factories around the world. Synthetic rubber is produced from the polymers found in crude oil. The other primary ingredients are metallic and textile reinforcement cables, carbon black, silica, sulfur, and other chemicals.

Design: Car tires are made of four basic components: beads, the body, sidewalls, and the tread. Many tires are custom designed to the desired specifications and performance needs of the maker of a particular model vehicle. Depending on the design of the treads, the tires are optimized for certain conditions. Computer systems play a major role in tire design to simulate the effects of different types of rubber compounds. Tire engineers perform thorough computer studies of a new tire before a tire prototype is made for testing. When the tire passes all inspections for safety, performance, and durability, tire factories begin mass production of the new tire.

Manufacturing: A machine called a Banbury Mixer combines the raw materials for each compound into a regulated batch of black material. The mixing process is computer-controlled to assure standardization. The compounded materials are then sent to machines for further processing into the sidewalls, treads, or other parts of the tire. The task of assembling the tire then begins.

The body, beads, and tread of the tires are produced, and a tire assembler starts building a tire by wrapping the rubber-covered fabric plies of the body around the machine drum. The beads are added and locked into placed and special power tools shape the edges of the tire plies. Finally, the extruded rubber layers for the sidewalls and tread are glued into place, and the assembled tire, called the green tire, is removed from the tire-building machine. The tire is then placed in a mold for the curing process, then inspected and tested before distribution.

Your vehicle’s tires are considered the most vital component of a car. Tires are found on automobiles, trucks, buses, aircraft landing gear, tractors and other farm equipment, industrial vehicles, bicycles, motorcycles, and more. Modern tire technology blends a unique mix of chemistry, physics, and engineering to give consumers a high degree of comfort, performance, efficiency, reliability, and safety. Tire factories staffed with skilled workers all over the world produce more than 250 million new tires every year.

Categories: Tires 101 | View Count: (54) | Return

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Tire installment package required for online only. Goodyear Credit Card offers are subject to credit approval. Get up to $100 back by mail-in or online on a qualifying purchase of a set of 4 select Goodyear tires with any form of payment method; plus get an added bonus of up to $100 more when the purchase is made on Goodyear Credit Card from 10/1/2024 to 12/31/2024.

Get a $100 Visa Prepaid Card with purchase or $200 Visa Prepaid Card with purchase on the Goodyear Credit Card of: Assurance WeatherReady® 2, Wrangler Duratrac® RT, Assurance WeatherReady® and WinterCommand® Ultra.

Get a $75 Visa Prepaid Card with purchase or $150 Visa Prepaid Card with purchase on the Goodyear Credit Card of: Wrangler® All-Terrain Adventure with Kevlar®, Wrangler Boulder MT®, Wrangler Steadfast HT® and Ultra Grip® Performance 3.

Get a $50 Visa Prepaid Card with purchase or $100 Visa Prepaid Card with purchase on the Goodyear Credit Card of: Assurance ComfortDrive®, Assurance MaxLife®, Eagle Exhilarate®, Eagle® Sport All-Season Family (includes ROF and SCT), Eagle® Touring Family (includes ROF and SCT), Winter Maxx® 2, Winter Maxx® SJ8, WinterCommand®, Ultra Grip® Series (includes Eagle® Ultra Grip® GW-2/3, + SUV, 8 Performance/ROF, 9+, Performance+/SCT/+ SUV/3/Gen-1/Gen-1 ROF/ SUV Gen-1, Ultra Grip® Winter).

Get a $25 Visa Prepaid Card with purchase or $50 Visa Prepaid Card with purchase on the Goodyear Credit Card of: Assurance® All-Season, Kelly Edge® Sport, Kelly Edge® Touring A/S and Kelly Edge® Touring Plus.

Limit one (1) rebate per qualifying tire purchase. Limit four (4) rebates per household, per promotion. Tire rebate offers are on a set of four (4) tires purchased from 10/1/2024 to 12/31/2024. If your vehicle requires six tires, rebates are available on a prorated basis for the two additional tires. The prorated rebate amount, per additional tire, is 25% of the rebate amount listed above. The minimum purchase is a set of four tires, and the maximum purchase is six tires per invoice. Complete purchase must be made on the Goodyear Credit Card to receive maximum rebate offer. Offers available only at authorized participating U.S. Goodyear retailers and websites. Offer valid only for U.S. residents who are individual consumers with mailing addresses in the U.S. and U.S. territories. Offers valid for consumer accounts in good standing. Not valid on previous purchases. Cannot be combined with other Goodyear tire rebate offers. Base portion of rebate offered by Goodyear, and bonus portion of rebate offered by Citibank, N.A. The Goodyear Credit Card is issued by Citibank, N.A.

Completed rebate forms must be postmarked or submitted online no later than 1/31/2025. Invoice must have eligible tire name and proof of purchase on Goodyear Credit Card (when applicable) clearly indicated. Online purchases must include copy of the online purchase invoice and the installation invoice from authorized Goodyear retailer. Allow 6 to 8 weeks for Visa Prepaid Card/Virtual Card delivery. Goodyear reserves the right to substitute a check of equal value in lieu of a Visa Prepaid Card at its discretion. For additional questions, or to check the status of your rebate, you may visit www.Goodyear.com/rebates or call the Goodyear Rebate Customer Service at 1-888-683-8724 Monday to Friday between the hours of 9 a.m. – 9 p.m. ET and 9 a.m. – 5 p.m. ET on Saturday. Fraudulent submissions will not be honored and may be prosecuted. Sponsor is not responsible for noncomplying rebate submissions or for lost, late, illegible, postage-due or undeliverable mail. Noncomplying rebate submissions will not be honored, acknowledged or returned. Void where taxed, restricted or prohibited by law. All decisions made by Goodyear (or its authorized representatives) relating to the validity of any submissions are final and binding. This promotion is subject to all federal, state, and local laws and regulations.

Rebate paid in the form of a Goodyear Visa Prepaid Card or Virtual Card. Prepaid Card/Virtual Card is issued by Pathward, N.A., Member FDIC, pursuant to a license from Visa U.S.A. Inc. No cash access or recurring payments. Prepaid Card can be used everywhere Visa debit cards are accepted. Virtual Card can be used everywhere Visa debit cards are accepted online or for phone/mail orders. Prepaid Card/Virtual Card valid for up to 6 months; unused funds will forfeit after the valid thru date. Prepaid Card terms and conditions apply. Pathward does not endorse or sponsor the Goodyear Credit Card offer. Retain copies of the materials you submit. Additional terms and conditions apply. Ask participating retailer for complete details and rebate form.

DuPont™ and Kevlar® are trademarks or registered trademarks of E.I. du Pont de Nemours and Company used under license by The Goodyear Tire & Rubber Company and affiliates.